MASTER ARTISAN INDUSTRIAL DESIGN PRECISION WELDING KINETIC SCULPTURE MASTER ARTISAN INDUSTRIAL DESIGN PRECISION WELDING KINETIC SCULPTURE
Forging The Future

Engineering precision.
Crafting legacy.

I blend centuries-old traditional blacksmithing techniques with sub-millimeter CNC fabrication and structural engineering to create uncompromising architectural metalwork and kinetic sculptures.

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Core Competencies

Technical Stack Radar

Thermal Fabrication

Mastery of high-tolerance TIG and MIG welding. Specialized in structural steel joining, non-ferrous aluminum extrusions, and localized heat-treating for kinetic stress points. Achieved 0% defect rate on load-bearing architectural features.

Digital Manufacturing

Translating complex geometries from CAD (Fusion 360, AutoCAD) to physical reality. Programmed and operated 5-axis CNC plasma cutters and waterjets, optimizing material yield by 22% and reducing prototyping time drastically.

Traditional Forge

Preserving the dying art of hand-forged joinery. Expert in upsetting, drawing out, and forge-welding high-carbon steel. Utilized ancient patination techniques combined with modern clear-coats to ensure 50-year environmental resistance.

Career Trajectory

Professional Journey

2019 — Present

Lead Industrial Fabricator

Forge & Flux Studios | Portland, OR
  • Directed a team of 6 apprentices in executing large-scale public art commissions, ensuring OSHA compliance and flawless execution.
  • Engineered custom load-bearing architectural staircases, increasing overall structural rigidity by 35% using proprietary internal bracing.
  • Pioneered a hybrid digital/analog workflow, integrating 3D point-cloud scanning with traditional anvil work to match historic building contours.
  • Reduced operational waste by 28% through advanced nesting algorithms in plasma-cutting software.
2015 — 2019

Artisan & Prototyper

Apex Metalworks Inc. | Seattle, WA
  • Prototyped and fabricated over 40 distinct kinetic sculptures for corporate lobbies, utilizing marine-grade stainless steel and automated mechanical linkages.
  • Decreased assembly time by 15% across the production floor by designing and welding highly specialized ergonomic jigs.
  • Collaborated directly with structural engineers to validate tensile strengths of experimental alloy blends.
2012 — 2015

Apprentice Blacksmith

Heritage Iron Restoration | Chicago, IL
  • Restored 19th-century cast iron gates and fences for heritage-listed properties using period-accurate hot-riveting techniques.
  • Mastered coal forge temperature control, identifying heat phases entirely by steel color scaling.
  • Developed a deep understanding of metallurgical grain structures to prevent stress fractures in cold-bent materials.
Arsenal

Skills Matrix

Core Fabrication

TIG Welding (GTAW)
MIG Welding (GMAW)
Hot Forging
Sheet Metal Bending
Tube Rolling
Custom Patinas

Digital & Design

Autodesk Fusion 360
AutoCAD
CNC Plasma Routing
3D Prototyping (FDM/SLA)
Parametric Modeling

Soft Skills

Spatial Reasoning
Apprentice Mentorship
Safety Protocol Leadership
Technical Client Translation
Critical Path Management
Selected Works

Commissions & Case Studies

Sparks flying from grinding structural steel staircase
Structural Steel TIG Welding AutoCAD

The Obsidian Staircase

A gravity-defying, cantilevered staircase designed for a tech headquarters lobby. Involved complex load-bearing calculations and concealing all structural welds inside polished steel geometric housings. Delivered ahead of schedule, passing rigorous seismic safety inspections.

Abstract metallic structure reflecting sunlight
Marine Aluminum CNC Routing Kinetic Linkages

Kinetic Solar Canopy

Public art installation featuring 300 individual aluminum fins that adjust autonomously to track the sun. Engineered the passive thermal expansion joints and machined all mechanical linkages. The piece withstands category 2 hurricane wind loads without seizing.

Close up of a forged brass table edge
Solid Brass Hot Forging Acid Patina

Brutalist Boardroom Table

Commissioned by an international law firm. The 20-foot table base was entirely hand-forged from solid brass ingots, requiring specialized high-heat furnaces. Developed a custom accelerated oxidation process to achieve a 'century-old' blackened finish that won't rub off on clothing.

Industrial factory setting with historical iron gates
Wrought Iron Hot Riveting Historic Preservation

St. Jude's Heritage Gates

Complete restoration of 1880s estate gates. Replaced modern, historically inaccurate arc welds with authentic hot-riveted connections. Sourced period-correct wrought iron (puddled iron) from salvage to ensure material compatibility and aesthetic continuity.

Endorsements & Credentials

Professional Reputation

"Elias possesses a rare combination of raw mechanical intuition and refined design sensibilities. He doesn't just build what's on the blueprint; he anticipates structural flaws and engineers elegant solutions before the first cut is made."

Marcus Vance
Chief Architect, Vanguard Design Group

"Managing a fabrication floor with heavy machinery requires intense safety protocols and leadership. Elias elevated our entire team's standard of work. His reject rate was practically zero, and his mentorship of junior welders was invaluable."

Sarah Jenkins
Operations Manager, Apex Metalworks

"When it comes to complex kinetic installations, Elias is the only fabricator I trust. He translated my abstract 3D renderings into functional, beautiful metal mechanics that exceeded the client's wildest expectations."

David Cho
Independent Sculptor & Artist

Certifications & Licenses

  • AWS Certified Welding Inspector (CWI)

    American Welding Society

    Active Certification
  • OSHA 30-Hour Construction Safety

    Occupational Safety and Health Administration

    Completed 2018

Formal Training

  • BFA in Industrial Design & Sculpture

    Pacific Northwest College of Art

    Graduated 2014 | Magna Cum Laude
  • Master Journeyman Guild Member

    Artist-Blacksmith's Association of North America

    Inducted 2017
Initiate Project

Let's Forge Something.

Currently accepting commissions for architectural metalwork, kinetic sculpture, and freelance industrial fabrication consulting. Reach out to discuss timelines, material sourcing, and structural engineering requirements.

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